Laser Welding
High-precision joining with controlled heat input
Strong, high-quality welds for precision components and assemblies
Precise
Low distortion
Production-ready
Precision joining for demanding components
Laser welding provides a highly controlled method for joining precision components.
At Veldlaser, we develop laser welding processes for applications where weld quality, dimensional stability, accessibility and reproducibility are critical.
The concentrated laser energy creates a localised melt zone, allowing components to be joined with accurately controlled heat input.
Every process is developed around your materials, component geometry, weld requirements and production volume.
Advantages
- Precise and localised energy input
- Limited heat input to the surrounding component
- Low distortion compared with many conventional welding processes
- Non-contact processing
- Accurate control of weld position and penetration
- Suitable for small and complex components
- High reproducibility in controlled production
- From prototypes to automated series production

Laser welding capabilities
High-precision laser joining
Spot welding · Seam welding · Heat-conduction welding · 3D welding
- Heat-conduction welding for material thicknesses up to approximately 1 mm
- Precise control of weld position and penetration
- Welding with or without filler material, depending on the application
- Processing of stainless steel, titanium, aluminium and selected polymers
- 3D component handling for complex weld geometries
- From individual components to automated production
Have a challenging material combination or weld geometry? Discuss it with our laser specialists.
Controlled heat input
One of the key advantages of laser welding is the ability to concentrate energy in a small and accurately defined area.
This allows the required weld to be created while limiting thermal influence on the surrounding component.
For precision parts, this can help minimise distortion and preserve dimensional accuracy.
The optimum result depends on material properties, component geometry, joint design, laser parameters and the required weld characteristics.
Spot welding and seam welding
Spot welding
Laser spot welding creates localised welds at precisely defined positions.
It is particularly suitable for small components and assemblies where individual connection points are required.
Seam welding
For continuous joints, the laser follows the defined weld path to create a controlled seam.
Process parameters and component handling are adapted to the required penetration, seam geometry and production requirements.
Heat-conduction welding
Heat-conduction welding uses controlled laser energy to melt the material locally without requiring deep penetration.
At Veldlaser, this process is used for suitable precision components with material thicknesses up to approximately 1 mm.
The relatively controlled heat input makes the process particularly useful where weld appearance, dimensional stability and limited thermal influence are important.

3D laser welding
Precision assemblies are not always flat.
With controlled component positioning, the laser can follow weld geometries on three-dimensional components.
This provides additional design freedom and enables accurate welding of components that require multiple orientations or complex weld paths.

Seam welding

Added material

Spot welding

Cross section
Welding with or without filler material
Many laser welding applications can be produced without adding filler material.
Where the material combination, joint geometry or technical requirements make it necessary, filler material can be introduced into the welding process.
Veldlaser maintains a range of filler materials and selects the appropriate welding strategy according to the application.
Weld verification
Measure what happens below the surface
The appearance of a weld alone does not provide complete information about its quality.
Where required, Veldlaser can prepare cross-sections of welded samples to investigate the achieved weld penetration and internal weld geometry.
Our in-house metallurgical capabilities support process development by allowing welding parameters to be tested, measured and optimised.
This helps establish a controlled process before moving into production.

Welding depth | test 1

Welding depth | test 2

Welding depth | test 3
Materials
Material properties have a major influence on laser weldability and process development.
Veldlaser develops welding processes for materials including:
Stainless steel · Titanium · Aluminium · Selected polymers
Other materials and material combinations are assessed according to the specific application.
Factors such as thermal conductivity, reflectivity, alloy composition, joint geometry and required weld properties are considered during process development.
Discuss your material combination with our specialists
From feasibility to production
A reliable laser welding process starts with the complete application.
We analyse:
Materials → Joint design → Component geometry → Weld requirements → Quality requirements → Production volume
Based on these requirements, we develop and optimise the appropriate welding process.
Veldlaser supports projects from initial feasibility and process development through prototyping and repeatable series production.
Decades of laser welding experience
Laser welding is deeply rooted in Veldlaser’s history.
Our first laser welding activities started in 1987, welding membranes to sensor housings. In 1989, our first dedicated laser welding setup followed.
Since then, Veldlaser has continued to develop its welding technology, including in-house engineered production equipment for laser welding and the introduction of laser welding of plastics in 2018.
Today, this experience is combined with modern laser systems, automated component handling, measurement capabilities and an in-house metallurgical laboratory.
Have a challenging laser welding application?
Send us your drawing, material specifications, joint geometry and production requirements.
Our laser specialists will assess the application and discuss the possibilities with you.